Sunday, August 8, 2010

Industrial Electric DC motors

Industrial Electric DC motors

Direct current motor, as the name implies, uses DC electricity flows. DC motors used on the specific use where
Starting the necessary high torque or acceleration of the equipment for a wide range of speeds.
Figure 3 shows a DC motor which has three main components: a

Industrial-Electric-DC-Motor
- Arctic terrain. In sederhada illustrated that the interaction of two magnetic poles will
cause the rotation of a DC motor. DC motor has a polar field
stationary and the moving dynamo bearing on the space between the polar magnetic field.
Simple DC motor has two field poles: a north pole and south pole. Line
magnetic energy increases across the openings between the poles from north to south.
For engines larger or more complex consists of one or more electromagnets.
Electromagnet to receive electricity from outside resources as a provider structure
field.
- Dinamo. If the inflow into the dynamo, then the flow will be an electromagnet.
A cylindrical dynamo, connected to the countershaft for driving
load. For the case of small DC motors, dynamos in rotating magnetic fields
formed by the poles, to the north and south magnetic poles changed its location. If
this happens, the current is turned to change the poles of north and south of the dynamo.
- Commutator. This component is mainly found in DC motors. Usefulness is
to reverse the direction of electric current in a dynamo. Commutator is also helpful in
transmission flows between the dynamo and resources.

The main advantages are as controller of DC motor speed, which is not
affect the quality of power supply. These motors can be controlled by regulating:
- Voltage dynamo - increases the voltage will increase the speed of dynamo
- Flow field - reducing the field current will increase the speed.

DC motors are available in many sizes, but its use is generally restricted
for multiple use of low-speed, low power consumption to moderate such as machine tools and rolling mills, because often there are problems with the electrical current direction of change in mechanical larger size. Also, the motor is restricted only for use in areas that are clean and not dangerous because the risk of sparks at the brush. DC motors are also relatively inexpensive compared to AC motors.
The relationship between speed, field flux and dynamo voltage shown in the following equation:
Electromagnetic force: E = KΦN
Torque: T = KΦIa

Where:
E = electromagnetic force developed at the dynamo terminals (volts)
Φ = flux field that is proportional to field current
N = speed in RPM (revolutions per minute)
T = electromagnetic torque
He = current dynamo
K = constant equation
The types of DC motors:
- DC motors separate power source / Separately Excited
If the field current is supplied from a separate source of DC motors it is called a separate power source /
separately excited.
- DC motors own resources / Self Excited: shunt motor
In the shunt motor, the field winding (shunt field) are connected in parallel with
dynamo coil (A) as shown in figure 4. Therefore the total current in the path represents the total flow and flow field dynamo.
- Constant speed in practice did not depend on the load (up to a certain torque
after its speed is reduced, see Figure 4) and therefore suitable for
commercial uses with low initial costs, such as machine tools.
- The speed can be controlled by placing prisoners in a series arrangement
by dynamo (reduced speed) or by putting detainees in the field current
(Velocity increases).

Industrial Automation Related Post :

1.Industrial Electric DC Motor Types
2.Industrial Electric DC motors
3.Industrial Electric Motor
4.Industrial Automation

Friday, August 6, 2010

Industrial Electric Motor

Industrial Electric Motor
As a driving force in the industry many people use electric motors

This section describes the main features of the electric motor.
1.1 Where is the motor used
Electric motor is an electromagnetic device that converts electrical energy
into mechanical energy. This mechanical energy is used to, for example, rotating impeller
pump, fan or blower, a compressor driving, lifting materials, etc.. Electric motor
used also in the home (mixer, electric drill, a fan of wind) and in industry. Electric motor
sometimes called the "work horse" because it is estimated that industrial motors
using about 70% of total electrical load in the industry.
2.1 How a motor works
The mechanism of action for all types of generally the same motor (Figure 1):
- An electric current in a magnetic field will exert a force
- If the current carrying wire is bent into a circle / loop, then
both sides of the loop, ie at right angles to the magnetic field, will get the force on
opposite direction.
- The pair produces a force play force / torque to rotate the coil.
- Motor-bike has a few loops on dinamonya to provide torque
more uniform and the composition of the magnetic field generated by electromagnetic
called the field coil.
In understanding a motor, it is important to understand what is meant by burden
motors. Refers to the output load power play / torque according to the speed
required. Expenses can generally be categorized into three groups (BEE India, 2004):
- Expenses are constant torque loads where requests vary the energy output
with a torque-speed operation but it does not vary. Example of an expense
constant torque is Conveyors, rotary kilns, and the constant displacement pump.
- Expenses with variable load torque is a torque which varies with
operating speed. Examples with variable torque loads are centrifugal pumps and
fan (torque varies as the square speed).
Electrical Energy Equipment: Electric Motors
Energy Efficiency Guide for Industry in Asia - www.energyefficiencyasia.org © UNEP 2
- Cost of energy is a constant torque load with the changing demand
and inversely proportional to velocity. Examples for the constant power load
is the machine tools.
Electric motor components varies for different types of motors, in chapter 2 is described for
each motor.



2. ELECTRIC MOTOR TYPES
This section describes the two main types of electric motors: DC and AC electric motors

Industrial Automation
Related Post :
1.Industrial Electric DC Motor Types
2.
Industrial Electric DC motors
3.Industrial Electric Motor
4.
INDUSTRIAL AUTOMATION CONTROL COMPONENTS
5.
Contactors / Relays
6.Industrial Automation

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Saturday, March 14, 2009

INDUSTRIAL AUTOMATION CONTROL COMPONENTS

CONTROL COMPONENTS to make a control systems



If we want create
industrial automation control system with PLC or Microcontroller, first we have to do is identify the components that will be involved industrial automation. We can make industrial automotion component categories by their function in our documentation so we can understand what is actually happening as each component changes state.

Industrial automation control component its very wide knowledge sector. Its can not be discussed in here for all, but I try to make a concept step to learn the component most usage for industrial automation systems such as contactor, timers, solenoids, PLC, Microcontroler, etc.
Contactors / Relays


Motors and other power consuming devices are usually controlled by contactors having heavy-duty contacts that can switch the power circuits safely. The contactor will be actuated by an electromagnetic solenoid (coil) which pulls the contacts closed when energized. They will also have an arc-suppressing cover to quench the arc formed when the contacts open under load.

Automation Control, Contacktor

Motors and other power consuming devices are usually controlled by contactors having heavy-duty contacts that can switch the power circuits safely. The contactor will be actuated by an electromagnetic solenoid (coil) which pulls the contacts closed when energized. They will also have an arc-suppressing cover to quench the arc formed when the contacts open under load. See Figure down here.
Industrial-Automation-Control-Component2
Industrial Automation, Contactor









So
contactor is the most important Industrial automation component

Industrial Automation Related Post :

1.Industrial Electric DC Motor Types
2.Industrial Electric DC motors
3.Industrial Electric Motor
4.INDUSTRIAL AUTOMATION CONTROL COMPONENTS
5.Contactors / Relays
6.Industrial Automation

Friday, November 28, 2008

Industrial Automation

Industrial Automation or Automation systems or PLC control systems is the use of control systems such as microcomputers or PLC to control industrial machinery and process. Conventional systems in industrial machinery called mechanization Whereas mechanization provided human operators with machinery to assist them with the physical requirements of work. Industrial Automation greatly reduces the need for human sensory and mental requirements as well. Processes and systems can also be automated.

Industrial Automation plays an increasingly important role in the global economy and in daily experience. With automation systems we can run high speed production line. We can make the process more precise, reliable, fast, and reduce production cost.

If we want make our production running automatic or industrial automation. It is not so easy. Engineers strive to combine automated devices with mathematical and organizational tools to create complex systems or automation systems. Specialised hardened computers, referred to as programmable logic controllers (PLC), are frequently used to synchronize the flow of inputs from (physical) sensor and events with the flow of outputs to actuators and events. This leads to precisely controlled actions that permit a tight control of almost any industrial automation systems .

In industrial automation, Human-machine interface (HMI) or LCD display to communicate with PLC and other computers, such as entering and monitoring temperature or pressures for further automated control PLC or emergency response. Service personnel who monitor and control these interfaces are often referred to as stationary engineers.

Formal validation of industrial automation systems requires three constituent components: a model of the controller, a model of the uncontrolled plant and a specification of desired or forbidden plant behavior.

So we have to know about industrial component first and then we can learn about how to combine the component and design the control systems for industrial automation. For next posting I try to share my knowledge how to create industrial automation systems

Industrial Automation Related Post :

1.Industrial Electric DC Motor Types
2.Industrial Electric DC motors
3.Industrial Electric Motor
4.INDUSTRIAL AUTOMATION CONTROL COMPONENTS
5.Contactors / Relays
6.Industrial Automation